10mm Cross Connector Clamp ARK Make by DFMHUB for Structural Lightning Protection Systems
The 10mm Cross Connector Clamp ARK Make by DFMHUB is a precision-engineered bonding and interconnection component designed for structural lightning protection systems (LPS) as per IEC 62305.
Specifically developed for Indian infrastructure conditions—including high lightning density zones, aggressive soil chemistry, coastal humidity, industrial pollution, and extreme temperature variations—this clamp ensures permanent, low-resistance electrical continuity between crossing down conductors, rebars, or earth conductors of 10mm diameter.
Used extensively by consulting engineers, EPC contractors, infrastructure developers, and industrial facility owners, the ARK Make 10mm Cross Connector Clamp is a critical reliability component in modern lightning protection and equipotential bonding networks.
What Is a 10mm Cross Connector Clamp?
A cross connector clamp is a mechanical bonding device used to electrically and mechanically connect two conductors crossing at 90°. In lightning protection systems, this ensures:
Continuous current flow during lightning discharge
Equipotential bonding of structural elements
Prevention of side-flashing and dangerous potential differences
Why 10mm Size Matters
A 10mm conductor (solid or stranded) is commonly used in:
Structural lightning down conductors
Rebar-based natural LPS
Equipotential bonding networks
The clamp must maintain:
High clamping force
Corrosion resistance
Stable contact pressure over decades
Role of Cross Connector Clamps in Structural Lightning Protection
Step-by-Step Engineering Methodology (IEC 62305 Aligned)
Air Termination Captures Lightning Strike
Down Conductors Carry Impulse Current
Cross Connector Clamp Bonds Intersecting Conductors
Equipotential Distribution Across Structure
Safe Dissipation into Earth Electrode System
The cross connector clamp is critical at junction points, especially in:
RCC columns
Steel frames
Rebar grids
External down conductor crossings
Why ARK Make Cross Connector Clamp by DFMHUB?
Designed & Manufactured for India
Unlike generic imported clamps, the ARK Make by DFMHUB is engineered with India-specific performance considerations:
High lightning flash density (Eastern & Coastal India)
Acidic and alkaline soil conditions
Monsoon-driven corrosion cycles
Urban pollution & industrial atmospheres
Long service life without maintenance
Technical Specifications – 10mm Cross Connector Clamp ARK Make
| Parameter | Specification |
|---|---|
| Conductor Size | 10mm (Solid / Stranded) |
| Connection Type | Cross (90° intersection) |
| Material | High-conductivity copper alloy |
| Surface Finish | Natural / Tin plated (optional) |
| Contact Resistance | < 0.2 mΩ |
| Mechanical Strength | High-torque, vibration resistant |
| Corrosion Resistance | Suitable for C2–C5 environments |
| Installation | Tool-tightened, maintenance-free |
| Service Life | 30+ years (designed) |
Component-Wise Construction Breakdown
| Component | Function | Engineering Benefit |
|---|---|---|
| Clamp Body | Holds intersecting conductors | Structural rigidity |
| Grooved Channels | Conductor seating | Maximized contact area |
| Fastening Bolt | Mechanical compression | Stable electrical contact |
| Nut & Washer | Locking mechanism | Anti-loosening under impulse |
| Copper Alloy | Conductive medium | Low resistance & durability |
Electrical & Mechanical Performance Advantages
Electrical Performance
Uniform current distribution during lightning impulse
No arcing or sparking at junction points
Maintains equipotential bonding integrity
Mechanical Performance
Withstands lightning-induced electrodynamic forces
Resistant to thermal expansion and contraction
No creep or loss of clamping pressure
Standards & Compliance
International & Indian Standards Alignment
| Standard | Compliance Status |
|---|---|
| IEC 62305-3 | Fully Compliant |
| IEC 62561-1 | Tested for LPS components |
| IS/IEC 62305 | Aligned with Indian adoption |
| NBC India (2016) | Supports LPS requirements |
| CPWD / PWD Specs | Compatible |
Testing & Quality Assurance Methodology
Each ARK Make Cross Connector Clamp undergoes:
Dimensional Accuracy Verification
Mechanical Torque Test
Electrical Continuity & Resistance Test
Corrosion Resistance Evaluation
Visual & Surface Finish Inspection
Testing protocols are aligned with IEC 62561 guidelines for lightning protection components.
Industry-Wise Applications in India
| Industry | Application Use Case |
|---|---|
| Infrastructure | Bridges, metros, flyovers |
| Power & Energy | Substations, solar plants |
| Industrial Plants | Refineries, factories |
| Commercial Buildings | IT parks, malls |
| Residential High-Rise | Apartments, towers |
| Healthcare | Hospitals, labs |
| Airports & Railways | Terminals, stations |
City & Region-Based Deployment Examples
Mumbai / Chennai – Coastal corrosion-resistant LPS
Delhi NCR – High-rise commercial structures
Bengaluru / Hyderabad – IT & data centers
Gujarat / Rajasthan – Solar & industrial zones
Eastern India – High lightning density areas
Manufacturer vs Trader: Why DFMHUB?
| Aspect | DFMHUB (Manufacturer) | Trader / Importer |
|---|---|---|
| Design Control | In-house engineering | None |
| India-Specific Design | Yes | No |
| Standards Understanding | Deep IEC expertise | Limited |
| Customization | Available | Not available |
| Traceability | Full batch control | Often missing |
| Technical Support | Direct engineering | Sales-only |
Services & Technical Support
DFMHUB offers more than products:
Lightning protection system design support
BOQ & specification assistance
Product selection consultancy
Custom clamp configurations
Technical submittals & drawings
Pre-bid & EPC coordination
Why Engineers & EPCs Specify ARK Make
Predictable long-term performance
Fully standards-aligned components
Engineered, not commoditized
Designed for Indian operating conditions
Supported by technical documentation
Frequently Asked Questions (FAQs)
1. What conductors can be connected using this clamp?
10mm solid or stranded copper conductors, rebars, or equivalent.
2. Is this clamp suitable for RCC structures?
Yes, ideal for rebar-based natural lightning protection systems.
3. Does it comply with IEC 62305?
Yes, designed in line with IEC 62305 and IEC 62561.
4. Can it be used in coastal environments?
Yes, material and finish support high-humidity and saline conditions.
5. Is periodic maintenance required?
No, once installed correctly it is maintenance-free.
6. Can DFMHUB provide test certificates?
Yes, inspection and compliance documentation are available.
7. Is customization possible for large projects?
Yes, project-specific configurations can be engineered.
8. How long is the service life?
Designed for 30+ years under normal conditions.
9. Is this suitable for solar plants?
Yes, widely used in ground-mounted and rooftop solar LPS.