DFMHUB

External Lightning Protection System

External Lightning Protection  System - ARK Make by DFMHUB India's engineering-led, IEC 62305 compliant Air terminals, down conductors, earthing systems for solar, industrial & infrastructure projects

External Lightning Protection System – ARK Make by DFMHUB

India’s Engineering-Led External Lightning Protection Systems — Designed for Real-World Performance

Every year, lightning strikes damage critical infrastructure, halt operations, and put lives at risk. With India experiencing one of the highest lightning flash densities in the world, standard protection isn’t enough.

ARK Make by DFMHUB delivers manufacturer-engineered External Lightning Protection Systems built specifically for Indian soil conditions, tropical climates, and industrial-grade performance demands.

✓ IEC 62305 & IS 2309 Compliant ✓ Designed & Manufactured in India ✓ Proven in 500+ Industrial Installations ✓ Complete System: Air Termination → Down Conductors → Earthing

REQUEST Technical Consultation/Download Product Catalogue


Why External Lightning Protection Isn’t Optional—It’s Essential?

₹2,500+ Crore — estimated annual lightning damage to Indian infrastructure

2,000+ deaths annually in India from lightning strikes

72 hours — Average downtime for an unprotected facility after a strike

The Reality for Your Facility:

  • Solar Power Plants: A single strike can destroy inverters, panels, and monitoring systems worth lakhs
  • Industrial Facilities: Production downtime, equipment damage, worker safety incidents
  • Commercial Buildings: Fire hazards, electronic system failures, liability exposure
  • Oil & Gas / Substations: Catastrophic risk to critical infrastructure and personnel

The question isn’t whether lightning will strike. It’s whether you’ll be ready when it does.

 


ARK Make External Lightning Protection System –A Complete External Lightning Protection System — Engineered from Ground to Sky

Unlike traders who assemble mismatched components, ARK Make systems are designed as integrated solutions. Every component—from air terminals to earthing electrodes—is engineered for electrical continuity, mechanical durability, and long-term corrosion resistance.

  1. System Architecture (IEC 62305 Based)

    SYSTEM COMPONENTS

    Precision-Engineered Components for Complete Protection

    1. Air Termination Systems

    TypeTechnologyBest ForCoverage
    ESE Air TerminalsEarly Streamer EmissionLarge open areas, solar parksUp to 107m radius (LPL I)
    Conventional RodsPassive Franklin RodBuildings, industrial structuresRolling sphere/mesh method
    Mesh SystemsConductor grid networkFlat roofs, warehousesComplete surface protection

    Standards Met: IEC 62305-3, NFC 17-102, IS 2309

    2. Down Conductor Systems

    The critical link between interception and dissipation.

    ProductMaterialApplicationCompliance
    8mm Aluminum Round ConductorHigh-purity AlStandard buildings, solar installationsIEC 62561
    10mm Aluminum Round ConductorHigh-purity AlHigh-current applications, industrialIEC 62561
    Strip ConductorsElectrolytic Cu and ALCorrosive environments, high conductivity needsIEC 62561

    Key Specifications:

    • Electrical Resistivity: Tested per IEC 62561
    • Tensile Strength: Certified for mechanical stress
    • Corrosion Resistance: Designed for 25+ year service life

    3. Conductor Fixing & Mounting Systems

    Secure installation. Zero compromise.

    ComponentMaterialApplicationPrice
    Parapet Holder ClampsPolyamide PA6 / SSTerrace edges, parapet wallson request
    Metal Roof Conductor HoldersStainless SteelIndustrial metal roofingon request
    Standing Seam Roof ClampsSS 304Standing seam metal roofsOn request
    Flat Roof Holders (Concrete)PA6 + ConcreteRCC flat roofsOn request
    Rod Holder ClampsSSWall-mounted conductorsOn request
    Strip Holder ClampsSSCopper strip fixingOn request

    4. Bonding & Connection Systems

    Electrical continuity is non-negotiable.

    ComponentFunctionMaterial Options
    Cross Connector ClampsT and cross connectionsCu / Al / SS
    Vario Quick ConnectorsRapid parallel/T connectionsSS
    Diagonal ClampsAngular connectionsSS
    Rebar Bonding ClampsConcrete reinforcement bondingSS
    Test JointsInspection & resistance testingCu / Al

    All connectors tested for:

    • 100kA impulse current withstand
    • Contact resistance < 1mΩ
    • Mechanical pull-out strength
    • Salt spray analysis/ Environment Test

    5. Earthing Systems

    Where the current meets the earth.

    ProductSpecificationApplication
    Copper Bonded Rods250μm Cu coating, 14.2mm diaStandard earthing
    Earth Enhancement CompoundLow resistivity backfillHigh-resistivity soil
    Inspection PitsHDPE/ConcreteMaintenance access
    Earth BarsCopperEquipotential bonding

DESIGN METHODOLOGY –Engineering-First Approach — Not Guesswork

Our IEC 62305 Risk Assessment Process considered for ARK-Make External Lightning Protection system products

Step 1: Site Data Collection

  • Structure dimensions & materials
  • Lightning flash density (Ng) for location
  • Soil resistivity measurement
  • Occupancy type & loss categories

Step 2: Risk Calculation (IEC 62305-2)

  • R1: Risk of loss of human life
  • R2: Risk of loss of service to public
  • R3: Risk of loss of cultural heritage
  • R4: Risk of loss of economic value

Step 3: Protection Level Determination

  • LPL I (highest): R > 10⁻⁵
  • LPL II: 10⁻⁵ > R > 10⁻⁶
  • LPL III: 10⁻⁶ > R > 10⁻⁷
  • LPL IV: R < 10⁻⁷

Step 4: Design Method Selection

  • Rolling Sphere Method (RSM)
  • Protection Angle Method
  • Mesh Method
  • Or combination based on structure

Step 5: Deliverables

✓ Risk Assessment Report ✓ Protection Level Recommendation ✓ Layout Drawings (Air termination, Down conductors, Earthing) ✓ Bill of Quantities ✓ Installation Guidelines ✓ Compliance Certificate Template

 


STANDARDS & COMPLIANCE

Built to International and Indian Standards — No Compromises

StandardScopeARK Make Compliance
IEC 62305-1General principles✓ Full
IEC 62305-2Risk management✓ Full
IEC 62305-3Physical damage protection✓ Full
IEC 62305-4Electrical & electronic systems✓ Full
IEC 62561LPS components✓ Full
IS 2309Indian Standard for LPS✓ Full
NFC 17-102ESE standard (where specified)✓ Available

Documentation Provided:

  • Material Test Certificates
  • Type Test Reports
  • Compliance Declarations
  • Installation & Maintenance Manuals
  • Warranty Certificates

Application and Industries with proven performance across Critical Sectors

  • Rajasthan | Gujarat | Maharashtra
    ARK External Lightning Protection Systems Accessories used in  large solar power plants and Warehouses and renewable energy projects in high lightning-density regions.

  • Tamil Nadu | Karnataka | Telangana
    ARK Franklin Rod Air terminals & down conductor systems for industrial factories, Metro Projects, and warehouses, ensuring structural and operational safety.

  • Bengaluru | Hyderabad | Pune | Chennai | Gurugram
    ARK External Lightning Protection used in commercial buildings, IT parks, and data centers, with façade-safe and aesthetically integrated installations.


WHY CHOOSE ARK MAKE BY DFMHUB

The Manufacturer Difference

FactorTrading CompaniesARK Make by DFMHUB
Product SourceMultiple vendors, mixed qualitySingle-source manufacturing
Design CapabilityLimited/outsourcedIn-house IEC 62305 experts
Quality ControlInconsistentRaw material → Finished product traceability
CustomizationMinimalFull custom engineering
Technical SupportSales-focusedEngineering-focused
PricingTrading margins addedDirect manufacturer pricing
After-SalesLimited accountabilityLong-term partnership

Our Commitments:

✓ Engineering-Led, Not Sales-Led Every inquiry is reviewed by our technical team. We design systems, not push products.

✓ Made for India Soil resistivity ranges from 10 to 10,000 Ω-m across India. Monsoons, coastal salinity, extreme temperatures. ARK Make systems are designed for these conditions.

✓ Complete System Responsibility Air terminal to earth electrode — one manufacturer, one warranty, one point of contact.

✓ Transparent Documentation Every component comes with test certificates. Every design comes with calculation backup.

✓ Installation Support Detailed installation guidelines. On-site technical support available for complex projects.


TECHNICAL SUPPORT & SERVICES

Beyond Products — Complete Project Support

Design Services of Lightning Protection System

  • Lightning Risk Assessment (IEC 62305-2)
  • System Design & Layout Drawings
  • Bill of Quantities & Specifications
  • Third-party design review

Supply of External Lightning Protection System

  • Pan-India delivery network
  • Export packaging available
  • Bulk order pricing
  • JIT delivery for projects

Installation Support

  • Installation methodology documents
  • On-site technical supervision (on request)
  • Contractor training programs
  • Quality audit checklists

Post-Installation

  • Testing & commissioning guidelines
  • Annual inspection protocols
  • Maintenance schedules
  • Replacement parts supply

For More Information – Talk to Our Technical Team


Get Started -Request Technical Consultation & Quotation

Whether you need a complete lightning protection system design or specific components for your project, our engineering team is ready to help.

For Project Enquiries:

Tell us about your project:

  • Project type (Solar/Industrial/Commercial/Infrastructure)
  • Location
  • Structure details (area, height, material)
  • Existing drawings (if available)
  • Timeline

Submit Project Enquiry Form


Quality Control, Testing & Manufacturing Process

DFMHUB follows strict manufacturing quality controls including raw material traceability, dimensional checks, conductivity verification, and corrosion resistance evaluation.

Products are supplied with technical datasheets and installation guidelines.


Why Choose ARK Make by DFMHUB?

  • Manufacturer-led engineering expertise
  • IEC and IS compliant designs
  • Proven experience in real-world installations
  • Long-term technical support and documentation
  • Systems designed for Indian soil and climate conditions

 

Get Engineering Support & Technical Consultation

500+ Projects Delivered | Pan-India Supply Network | IEC 62305 Compliant Designs  |ARK Make by DFMHUB — Engineering-Led Lightning Protection

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