DFMHUB

External Lightning Protection System Manufacturer India | ARK Make by DFMHUB

ARK Make by DFMHUB — India's engineering-led External Lightning Protection System manufacturer. IEC 62305 compliant ESE terminals, down conductors, earthing systems for solar, industrial & infrastructure projects

External Lightning Protection System – ARK Make by DFMHUB

India’s Engineering-Led External Lightning Protection Systems — Designed for Real-World Performance

Every year, lightning strikes damage critical infrastructure, halt operations, and put lives at risk. With India experiencing one of the highest lightning flash densities in the world, standard protection isn’t enough.

ARK Make by DFMHUB delivers manufacturer-engineered External Lightning Protection Systems built specifically for Indian soil conditions, tropical climates, and industrial-grade performance demands.

✓ IEC 62305 & IS 2309 Compliant ✓ Designed & Manufactured in India ✓ Proven in 500+ Industrial Installations ✓ Complete System: Air Termination → Down Conductors → Earthing

CTA – Request Technical Consultation/Download Product Catalogue


Why External Lightning Protection Isn’t Optional—It’s Essential?

₹2,500+ Crore — estimated annual lightning damage to Indian infrastructure

2,000+ deaths annually in India from lightning strikes

72 hours — Average downtime for an unprotected facility after a strike

The Reality for Your Facility:

  • Solar Power Plants: A single strike can destroy inverters, panels, and monitoring systems worth lakhs
  • Industrial Facilities: Production downtime, equipment damage, worker safety incidents
  • Commercial Buildings: Fire hazards, electronic system failures, liability exposure
  • Oil & Gas / Substations: Catastrophic risk to critical infrastructure and personnel

The question isn’t whether lightning will strike. It’s whether you’ll be ready when it does.

 


ARK Make External Lightning Protection System –A Complete External Lightning Protection System — Engineered from Ground to Sky

Unlike traders who assemble mismatched components, ARK Make systems are designed as integrated solutions. Every component—from air terminals to earthing electrodes—is engineered for electrical continuity, mechanical durability, and long-term corrosion resistance.

  1. System Architecture (IEC 62305 Based)

    SYSTEM COMPONENTS

    Precision-Engineered Components for Complete Protection

    1. Air Termination Systems

    Type Technology Best For Coverage
    ESE Air Terminals Early Streamer Emission Large open areas, solar parks Up to 107m radius (LPL I)
    Conventional Rods Passive Franklin Rod Buildings, industrial structures Rolling sphere/mesh method
    Mesh Systems Conductor grid network Flat roofs, warehouses Complete surface protection

    Standards Met: IEC 62305-3, NFC 17-102, IS 2309

    2. Down Conductor Systems

    The critical link between interception and dissipation.

    Product Material Application Compliance
    8mm Aluminum Round Conductor High-purity Al Standard buildings, solar installations IEC 62561
    10mm Aluminum Round Conductor High-purity Al High-current applications, industrial IEC 62561
    Strip Conductors Electrolytic Cu and AL Corrosive environments, high conductivity needs IEC 62561

    Key Specifications:

    • Electrical Resistivity: Tested per IEC 62561
    • Tensile Strength: Certified for mechanical stress
    • Corrosion Resistance: Designed for 25+ year service life

    3. Conductor Fixing & Mounting Systems

    Secure installation. Zero compromise.

    Component Material Application Price
    Parapet Holder Clamps Polyamide PA6 / SS Terrace edges, parapet walls on request
    Metal Roof Conductor Holders Stainless Steel Industrial metal roofing on request
    Standing Seam Roof Clamps SS 304 Standing seam metal roofs On request
    Flat Roof Holders (Concrete) PA6 + Concrete RCC flat roofs On request
    Rod Holder Clamps SS Wall-mounted conductors On request
    Strip Holder Clamps SS Copper strip fixing On request

    4. Bonding & Connection Systems

    Electrical continuity is non-negotiable.

    Component Function Material Options
    Cross Connector Clamps T and cross connections Cu / Al / SS
    Vario Quick Connectors Rapid parallel/T connections SS
    Diagonal Clamps Angular connections SS
    Rebar Bonding Clamps Concrete reinforcement bonding SS
    Test Joints Inspection & resistance testing Cu / Al

    All connectors tested for:

    • 100kA impulse current withstand
    • Contact resistance < 1mΩ
    • Mechanical pull-out strength
    • Salt spray analysis/ Environment Test

    5. Earthing Systems

    Where the current meets the earth.

    Product Specification Application
    Copper Bonded Rods 250μm Cu coating, 14.2mm dia Standard earthing
    Earth Enhancement Compound Low resistivity backfill High-resistivity soil
    Inspection Pits HDPE/Concrete Maintenance access
    Earth Bars Copper Equipotential bonding

DESIGN METHODOLOGY –Engineering-First Approach — Not Guesswork

Our IEC 62305 Risk Assessment Process considered for ARK-Make External Lightning Protection system products

Step 1: Site Data Collection

  • Structure dimensions & materials
  • Lightning flash density (Ng) for location
  • Soil resistivity measurement
  • Occupancy type & loss categories

Step 2: Risk Calculation (IEC 62305-2)

  • R1: Risk of loss of human life
  • R2: Risk of loss of service to public
  • R3: Risk of loss of cultural heritage
  • R4: Risk of loss of economic value

Step 3: Protection Level Determination

  • LPL I (highest): R > 10⁻⁵
  • LPL II: 10⁻⁵ > R > 10⁻⁶
  • LPL III: 10⁻⁶ > R > 10⁻⁷
  • LPL IV: R < 10⁻⁷

Step 4: Design Method Selection

  • Rolling Sphere Method (RSM)
  • Protection Angle Method
  • Mesh Method
  • Or combination based on structure

Step 5: Deliverables

✓ Risk Assessment Report ✓ Protection Level Recommendation ✓ Layout Drawings (Air termination, Down conductors, Earthing) ✓ Bill of Quantities ✓ Installation Guidelines ✓ Compliance Certificate Template

 


STANDARDS & COMPLIANCE

Built to International and Indian Standards — No Compromises

Standard Scope ARK Make Compliance
IEC 62305-1 General principles ✓ Full
IEC 62305-2 Risk management ✓ Full
IEC 62305-3 Physical damage protection ✓ Full
IEC 62305-4 Electrical & electronic systems ✓ Full
IEC 62561 LPS components ✓ Full
IS 2309 Indian Standard for LPS ✓ Full
NFC 17-102 ESE standard (where specified) ✓ Available

Documentation Provided:

  • Material Test Certificates
  • Type Test Reports
  • Compliance Declarations
  • Installation & Maintenance Manuals
  • Warranty Certificates

Application and Industries with proven performance across Critical Sectors

  • Rajasthan | Gujarat | Maharashtra
    ARK External Lightning Protection Systems Accessories used in  large solar power plants and Warehouses and renewable energy projects in high lightning-density regions.

  • Tamil Nadu | Karnataka | Telangana
    ARK Franklin Rod Air terminals & down conductor systems for industrial factories, Metro Projects, and warehouses, ensuring structural and operational safety.

  • Bengaluru | Hyderabad | Pune | Chennai | Gurugram
    ARK External Lightning Protection used in commercial buildings, IT parks, and data centers, with façade-safe and aesthetically integrated installations.


WHY CHOOSE ARK MAKE BY DFMHUB

The Manufacturer Difference

Factor Trading Companies ARK Make by DFMHUB
Product Source Multiple vendors, mixed quality Single-source manufacturing
Design Capability Limited/outsourced In-house IEC 62305 experts
Quality Control Inconsistent Raw material → Finished product traceability
Customization Minimal Full custom engineering
Technical Support Sales-focused Engineering-focused
Pricing Trading margins added Direct manufacturer pricing
After-Sales Limited accountability Long-term partnership

Our Commitments:

✓ Engineering-Led, Not Sales-Led Every inquiry is reviewed by our technical team. We design systems, not push products.

✓ Made for India Soil resistivity ranges from 10 to 10,000 Ω-m across India. Monsoons, coastal salinity, extreme temperatures. ARK Make systems are designed for these conditions.

✓ Complete System Responsibility Air terminal to earth electrode — one manufacturer, one warranty, one point of contact.

✓ Transparent Documentation Every component comes with test certificates. Every design comes with calculation backup.

✓ Installation Support Detailed installation guidelines. On-site technical support available for complex projects.


TECHNICAL SUPPORT & SERVICES

Beyond Products — Complete Project Support

Design Services of Lightning Protection System

  • Lightning Risk Assessment (IEC 62305-2)
  • System Design & Layout Drawings
  • Bill of Quantities & Specifications
  • Third-party design review

Supply of External Lightning Protection System

  • Pan-India delivery network
  • Export packaging available
  • Bulk order pricing
  • JIT delivery for projects

Installation Support

  • Installation methodology documents
  • On-site technical supervision (on request)
  • Contractor training programs
  • Quality audit checklists

Post-Installation

  • Testing & commissioning guidelines
  • Annual inspection protocols
  • Maintenance schedules
  • Replacement parts supply

For More Information – Talk to Our Technical Team


Get Started -Request Technical Consultation & Quotation

Whether you need a complete lightning protection system design or specific components for your project, our engineering team is ready to help.

For Project Enquiries:

Tell us about your project:

  • Project type (Solar/Industrial/Commercial/Infrastructure)
  • Location
  • Structure details (area, height, material)
  • Existing drawings (if available)
  • Timeline

Submit Project Enquiry Form


Quality Control, Testing & Manufacturing Process

DFMHUB follows strict manufacturing quality controls including raw material traceability, dimensional checks, conductivity verification, and corrosion resistance evaluation.

Products are supplied with technical datasheets and installation guidelines.


Why Choose ARK Make by DFMHUB?

  • Manufacturer-led engineering expertise
  • IEC and IS compliant designs
  • Proven experience in real-world installations
  • Long-term technical support and documentation
  • Systems designed for Indian soil and climate conditions

FAQs – External Lightning Protection System

1. What is an external lightning protection system?

An external lightning protection system intercepts lightning strikes and safely conducts current to earth, protecting structures and occupants.

2. What is the difference between ESE and conventional lightning protection?

ESE (Early Streamer Emission) air terminals actively generate an upward streamer earlier than a simple rod, theoretically providing a larger protection radius. They’re often used for open areas like solar parks.

Conventional systems use passive air terminals (Franklin rods) with protection determined by rolling sphere, protection angle, or mesh methods per IEC 62305-3.

ARK Make offers both technologies. The right choice depends on structure type, risk level, and project specifications

3. Is lightning protection mandatory for solar power plants?

Yes, for most grid-connected projects. IEC 62305, CEA regulations, and DISCOM technical requirements mandate lightning protection for solar installations. Insurance providers also require compliant LPS for coverage.

4.What standards does ARK Make comply with?

All ARK Make systems comply with:

  • IEC 62305 (Parts 1-4) — International standard for lightning protection
  • IEC 62561 — Lightning protection system components
  • IS 2309 — Indian Standard for protection of buildings against lightning
  • NFC 17-102 — For ESE terminals (where project-specified)

5. How often should lightning protection systems be tested?

Per IEC 62305-3:

  • Critical structures (LPL I-II): Every 1 year
  • Standard structures (LPL III-IV): Every 2-4 years
  • After any known lightning event: Immediate inspection recommended

ARK Make provides inspection checklists and maintenance schedules with every system.

6. Are ARK Make systems suitable for Indian conditions?

Yes. Systems are designed for high lightning density, tropical climate, and varied soil resistivity conditions.

7. Can you supply components only, or do you also provide design?

Yes Both

Components only: For projects with existing designs

Design + Supply: Complete turnkey solution

Design only: For consultants and contractors needing engineering support

8: What is the typical lead time for orders?

  • Standard components: 3-7 days (ex-Bengaluru)
  • Custom items: 2-3 weeks
  • Complete project kits: 7-14 days depending on scope

9: Do you provide installation services?

DFMHUB focuses on design and manufacturing. We work with certified installation partners and provide:

  • Installation methodology documents
  • On-site supervision (for large projects)
  • Quality audit support
  • Contractor training

10 : What warranty do you offer?

  • Components: Manufacturing defect warranty as per product category
  • System performance: Design guarantee when system is installed per our specifications
  • Documentation: All warranty terms provided in writing

11: How do I get a quotation?

Option 1: Fill the enquiry form with your project details Option 2: Email your specifications to [sales@dfmhub.com] Option 3: Call our technical team at [contact number]

We respond within 24 working hours with technical clarifications and commercial offers.


Get Engineering Support & Technical Consultation

500+ Projects Delivered | Pan-India Supply Network | IEC 62305 Compliant Designs

ARK Make by DFMHUB — Engineering-Led Lightning Protection

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