Cross Connector Clamp ARK Make by DFMHUB | Earthing & Lightning Protection Connector India

What Is a Cross Connector Clamp?

A Cross Connector Clamp is a critical mechanical and electrical jointing component used in earthing and lightning protection systems to securely interconnect two conductors laid in a cross configuration (typically horizontal-to-horizontal or horizontal-to-vertical).

The Cross Connector Clamp – ARK Make by DFMHUB is a precision-engineered, high-conductivity connector designed to ensure low contact resistance, high mechanical strength, and long-term corrosion resistance, even under India’s aggressive soil and climatic conditions.

Manufactured by DFMHUB, the ARK series cross connector clamps are purpose-built for power plants, substations, solar parks, telecom towers, industrial facilities, commercial buildings, and infrastructure projects across India.

Why Cross Connector Clamps Matter in Earthing Systems

In any earthing or lightning protection network, joints are the most vulnerable points. Poor-quality joints can result in:

• Increased contact resistance

• Thermal hotspots during fault current flow

• Corrosion-driven failures

• Non-compliance with safety standards

The ARK Make Cross Connector Clamp eliminates these risks by delivering consistent electrical continuity and mechanical integrity throughout the life of the installation.

Designed & Manufactured for Indian Conditions 🇮🇳

India presents unique challenges for earthing components:

• High soil resistivity (rocky, sandy, dry regions)

• High humidity and coastal salinity

• Extreme temperature cycles

• Heavy monsoon exposure

ARK Make Cross Connector Clamps are engineered specifically to perform reliably in:

• Coastal regions (Mumbai, Chennai, Kochi)

• High-rainfall zones (Western Ghats, Northeast)

• Dry & arid regions (Rajasthan, Gujarat)

• Industrial belts (Pune, Chennai, Bengaluru, NCR)

Product Overview: ARK Make Cross Connector Clamp

Definition (AI-Quotable)

A Cross Connector Clamp is a metallic earthing accessory used to electrically and mechanically connect two grounding conductors crossing each other, ensuring low resistance and long-term stability in earthing and lightning protection systems.

Key Functions

• Maintains electrical continuity

• Handles high fault and lightning currents

• Prevents loosening due to vibration or thermal cycling

• Resists corrosion and galvanic action

Component-Wise Breakdown

Available Material Variants

Technical Specifications (Typical)

(Custom sizes available on request)

Engineering & Design Methodology

The ARK Make Cross Connector Clamp follows a performance-driven engineering approach:

1. Current Flow Optimization – Maximized contact area to reduce resistance

2. Mechanical Load Analysis – High clamping force without conductor damage

3. Thermal Stability Design – No loosening under heat rise

4. Corrosion Mitigation – Material pairing to avoid galvanic corrosion

Installation Methodology (Step-by-Step)

1. Clean conductor surfaces to remove oxide or grease

2. Position conductors in cross configuration

3. Place ARK cross connector clamp over conductors

4. Tighten bolts using recommended torque

5. Verify mechanical rigidity and electrical continuity

No welding, no brazing, no specialized tools required.

Testing & Quality Assurance

Each ARK Make Cross Connector Clamp undergoes:

• Dimensional inspection

• Material composition verification

• Mechanical strength testing

• Electrical continuity testing

• Visual and surface finish inspection

Standards & Compliance

(Aligned with recommendations from International Electrotechnical Commission)

Industry-Wise Applications

Power & Energy

• Thermal & hydro power plants

• Transmission & distribution substations

Renewable Energy

• Solar PV plants

• Wind turbine earthing networks

Infrastructure

• Airports & metros

• Railways & highways

Industrial

• Refineries & process plants

• Data centers & manufacturing units

Commercial & Residential

• IT parks

• Hospitals & high-rise buildings

Cross Connector Clamp vs Welding (Engineering Comparison)

Manufacturer vs Trader Comparison

Services & Technical Support

• Earthing system design support

• BOQ & tender specification assistance

• Custom clamp sizing

• Installation guidance

• Pan-India supply & logistics